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Laser bending type fire damper automatic line
One production line realizes the production of different width valve, with beautiful appearance and straight flange.Daily output 1400pcs.
Category：
Fire damper series
Key words：
Fire damper series
Laser bending type fire damper automatic line
Complete uncoiling, leveling, laser cutting, flange bending, flipping, and folding
Advantages
Flange height is adjustable in the range of 30-100mm. The machine can produce stainless steel and galvanized plate valve frame; can produce 100*100mm mouth font valve; can produce screw joint valve, riveted valve, plug-in valve, four-piece valve. Adopt Laser cutting, achieving precise positioning and high flexibility. The flange is formed by electro-hydraulic servo bending machine, straight, no scratch, with beautiful appearance.
BASIC CONFIGURATION
| 1. One set of material rack |
| 2. One set of laser main machine |
| 3. One set of transfer rack |
| 4. One set of automatic valve bending machine |
| 5.One set of flipping conveyor mechanism |
| 6.One set of riveted valve folding machine |
| 7.One set of mould for folding |
| 8.One set of CNC control system |
| 9. One set of hydraulic system |
MAIN TECHNICAL DATA
| Equipment name | Model | Thickness mm | Max coil GW kg | Max power kw | L×W×H mm |
Laser bending type fire damper production line
|
LVZW-220 | 1.2-2.0 | 3000 | 45 | 26000 × 2500 × 2600 |
DECOILER
Used to store coils, provide sheet material for follow-up process
Max loading capacity: 3000kg
Inner diameter: φ450~ φ550mm
Laser host
Cutting range: 440mmx1500mm
laser cutting process makes the punching more convenient, the form is changeable; fast cutting speed and flat cutting surface.
Guide mechanism
Mechanical platform is used for feeding, finite displacement, free to move and adjust, so that the feeding is stable and reliable.
Leveling mechanism
Adopt two roller feed, roller diameter Φ84mm; 9 roller leveling mechanism with 5 roller up and 4 roller down.
The lower roller is the active roller, the upper roller is the passive roller, the diameter of the roller is 84mm, combining with the elevator to adjust.
Roller material: 45 # steel, quenched and tempered steel, high-frequency surface, accurate grinding, chromium-plating polishing.
Drive: Servo control, motor 2.3kW+ hardened face gear reducer (R77).
Maximum operating speed: 10m/min
Maximum leveling width: 440mm
Blanking accuracy
Size error: ±0.5mm
Diagonal error:±0.8mm
Guide mechanism
Mechanical platform is used for feeding, finite displacement, free to move and adjust, so that the feeding is stable and reliable.
Leveling mechanism
Adopt two roller feed, roller diameter Φ84mm; 9 roller leveling mechanism with 5 roller up and 4 roller down.
The lower roller is the active roller, the upper roller is the passive roller, the diameter of the roller is 84mm, combining with the elevator to adjust.
Roller material: 45 # steel, quenched and tempered steel, high-frequency surface, accurate grinding, chromium-plating polishing.
Drive: Servo control, motor 2.3kW+ hardened face gear reducer (R77).
Maximum operating speed: 10m/min
Maximum leveling width: 440mm
Blanking Accuracy
Size error: ±0.5mm
Diagonal error:±0.8mm
Conveyor
Function: After leveling and cutting, the conveyor transfers plate to the flange forming machine for processing.
Automatic bending machine
|
110 ton 4.0m electro-hydraulic servo CNC bending machine |
|||
|
Serial Number |
（configuration） |
unit |
number |
|
1 |
German laimoreEL15T electro-hydraulic servo system |
set |
1 |
|
2 |
Taiwan Delta/Inovance Bus Servo Motor Drive |
set |
1 |
|
3 |
3-axis Taiwan Yintai ball screw linear guide rail rear stopper |
set |
1 |
|
4 |
Customized heat treatment precision fine-tuning gear |
set |
4 |
|
5 |
Customized profile lifting arm |
set |
1 |
|
6 |
Schneider Electric Integrated Electrical Box, France |
set |
1 |
|
7 |
American Shengbang Gear Pump |
set |
1 |
|
8 |
High precision gear grinding workbench |
set |
1 |
|
9 |
Blackening whole body heat treatment standard mold |
set |
1 |
|
10 |
Sino foreign joint venture Tianjun high-end CNC quick clip |
set |
1 |
|
11 |
Floor boring matching supplier processes the overall body of the machine |
set |
1 |
|
12 |
Imported Global Eagle High Pressure Oil Pipe |
set |
1 |
|
13 |
German Rexroth/Harvey/Uwe valve group |
set |
1 |
|
14 |
Shanghai Heyan standard oil cylinder, Japanese NOK sealing ring |
set |
1 |
|
15 |
Ordinary motors in southern Anhui |
set |
1 |
|
16 |
Italian GIVI or Türkiye Opcom magnetic grating scale |
set |
1 |
|
17 |
Electric Vera mechanical compensation |
set |
1 |
|
18 |
Automatic bending device |
set |
1 |
Rotary feeding platform
Function: Used for automatic bending machine flange molding, transfer to the rotary feeding platform, and then rotary feeding platform will rotate 180°.
Folding table
Function: After cold forming, the plate is fed by folding table and transferred by the belt to the electrode location, then the manipulator grasp the plate to fold.
Hydraulic folding: Folding mechanism adopts manipulator feeding, precision rack, guide rail (the rack is a helical tooth), servo motor + planetary precision reducer drive, more accurate feeding, faster discharge speed. The bending machine adopts the transmission mechanism of the lower beam fixed and the upper beam sliding. The pressing and bending are completed by hydraulic power. The small pipe can be taken out from the side.
CNC Control system
Control system:
The cutting system and the domestic mainstream laser control system are researched by Wei Hong.
Forming part adopts Siemens controller, high precision, stable and durable, touch mode, safe and reliable, with production total count and shift count management function.
Power Supply: Voltage 380V, 3-phase 50Hz
System configuration:
1. Weihong V15 control system
2. Japan IDEC relay;
3. French Schneider AC contractor, switch
4. Flexem touch screen
5. Germany Siemens PLC controller
Hydraulic system
5.5kW hydraulic motor 23 displacement vane pump to ensure sufficient system pressure;
Solenoid valve adopts Beijing Hongyun hydraulic (Huade Foundry);
Tubing joint seal adopts German standard;
The maximum pressure of the hydraulic system is 15MPa.
The cylinder uses imported sealing ring;
Oil tube uses double wire mesh and high pressure oil
FACTORY
SHANDONG ANSHECL MACHINERY CO.,LTD is a company specialized in the design, production, and sales of automated production lines. The company has a production workshop of 10,000 square meters and is engaged in the research, development, production, and sales of laser production lines, optical products, and high-temperature new materials.
Exhibition
The company is committed to promoting the development of the environmental protection industry through technological innovation. The company has a comprehensive quality management system and has obtained IS09001 quality system certification and EU CE quality system certification.
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